Custom PPSU Machining Services
Get PPSU material machined parts for high-performance applications.
- Expert Machining of PPSU
- Superior Dimensional Stability for Tight Tolerances
- Precision Machining up to ±0.002 inches
- Custom PPSU Grades
- ISO 9001:2015, ISO 13485, IATF 16949:2016 Certified
- Fast Lead Times–As little as 24-72 hours
What Is PPSU Material?
PPSU stands for Polyphenylsulfone and is a high-performance, amorphous thermoplastic.
PPSU has exceptional thermal stability, chemical resistance, and toughness. PPSU belongs to the polysulfone plastics and offers the highest performance among sulfone polymers.
PPSU Properties Mechanical & Physical Properties
Excellent impact resistance, even at sub-zero temperatures
High toughness and durability
Maintains dimensional stability under stress
Amorphous structure
Thermal Properties
⦁ Continuous-use temperature up to 260°C
⦁ Withstands repeated steam autoclaving
⦁ Minimal thermal degradation
⦁ Resists creep at high temperature
⦁ Flame retardant
Chemical Resistance
⦁ Resistance to hydrolysis and disinfectants
⦁ Resists exposure to acids
Biocompatibility
⦁ Meets FDA and USP Class VI standards for medical-grade applications
⦁ Certified for use in implantable and reusable medical devices
PPSU Materials Available For Machining
Radel R-5000
⦁ Medical-grade PPSU
⦁ FDA, USP Class VI, and ISO 10993 standards
⦁ Available in different colors
Ensinger TECASON P
⦁ High-performance PPSU for industrial and medical applications
Quadrant PPSU
⦁ High purity, biocompatibility, and thermal performance
⦁ Available as sheet, rod, and tube stock for precision machining
Simona® PPSU
⦁ Best for dimensional stability
⦁ Aerospace, semiconductor, and chemical processing components
⦁ Industrial grade
PPSU Stock Shapes
We offer high-quality PPSU in a range of stock shapes, ideal for precision CNC machining across medical, aerospace, and industrial applications.
Rod
PPSU rod stock is the most commonly used form for CNC turning and milling. Rod stock comes in various diameters and is ideal for producing precision components.
Sheet
PPSU sheet and plate provide flat, stable surfaces for milling or routing large parts. PPSU sheets are used in enclosures and fluid devices.
Tube
PPSU tubing comes in pre-determined sizes and is used in applications where internal flow channels and insulation are required. It is cost-effective for hollow part applications.
Pre-cut Blanks
For large volume PPSU machined parts, we offer custom-cut blanks or near-net shapes to optimize machining time.
Benefits of CNC Machined PPSU Parts
High Dimensional Accuracy
⦁ Continuous-use temperature up to 260°C
⦁ Withstands repeated steam autoclaving
⦁ Minimal thermal degradation
⦁ Resists creep at high temperature
⦁ Flame retardant
Excellent Repeatability
Machined PPSU parts have high dimensional stability and, across production runs, produce uniform parts.
No Need for Molds
For custom parts and low-volume production, CNC machining eliminates the need for expensive molding and reduces lead times.
Edges & Fine Features
For custom parts and low-volume production, CNC machining eliminates the need for expensive molding and reduces lead times.
Compatibility with Stock Shapes
For custom parts and low-volume production, CNC machining eliminates the need for expensive molding and reduces lead times.
No Flash
For custom parts and low-volume production, CNC machining eliminates the need for expensive molding and reduces lead times.