Custom profiles in metal sheet

Laser cutting
services.

Custom metal profiles, mounting plates and cut blanks. Match material, thickness and cut-edge quality to the part you need to assemble.

Laser cutting head working on a flat metal sheet
Laser cutting a profile from flat metal sheet.
Up to 6000 × 1500 mmSheet format*
0.5–20 mmMaterial-dependent thickness*
±0.05–0.20 mmTypical linear tolerance*
ISO 9013Cut-quality class by drawing

*Ranges and typical targets depend on material and geometry. View dimensions, tolerances and conditions ↓

Start with the flat profile.
Plan the finished edge.

Laser cutting produces the blank that everything else depends on. We align material, cut geometry, edge treatment and later operations around the drawing.

Cutting process reference
Laser cutting a metal-sheet profile

What the service covers

  • Detailed profiles, mounting holes, slots and cutouts
  • Deburring and oxide requirements identified before production
  • Flat parts or blanks prepared for bending, finishing and assembly

Cut features you can recognize.

From an individual mounting plate to repeated blanks, the important details are in the holes, cutouts and functional edges.

Flat profile plates: circular holes, open contours and rectangular cutouts

Flat profiles & mounting plates

Hole patterns, contour details and edges that locate the next component.

Repeated flat blanks: stacked profiled blanks with repeated cutouts and mounting holes

Repeat cut blanks

A consistent profile, burr direction and surface-protection requirement.

Perforated angle bracket: large circular opening and smaller mounting holes across folded faces

Cutouts before forming

Plan the cut geometry and the hole relationships across the later bend.

Flanged mounting frame: large central opening and perimeter mounting holes

Frames with functional openings

Control the opening, mounting interfaces and the finish on visible faces.

Quote the profile, edge and final finish.

Send the flat geometry, material, thickness and quantities. Mark critical holes and the cut-edge requirements so the quote covers the part you will use.

CAD + material + thickness + quantity

Thickness, envelope and tolerance.
The details that decide the route.

Use material-specific values to assess a flat part, then mark the cut features that matter for fit. Sheet format is not automatically the usable part envelope.

Laser cutting ranges by material
MaterialSheet thicknessSheet formatSpecify for the quote
Aluminum1–6 mm3000 × 1500 mmAlloy and temper, cosmetic face and post-cut forming
BrassUp to 6 mm3000 × 1500 mmExact grade, surface condition and reflectivity
Stainless steel0.5–16 mm6000 × 1500 mmGrade, thickness, oxide / burr acceptance and finish
Carbon & alloy steelUp to 20 mm6000 × 1500 mmGrade, thickness, edge condition and later coating
±0.05–0.20 mmTypical linear tolerance
±0.05–0.10 mmTypical hole-diameter tolerance

Identify critical holes, profiles and their datums. Tight features may need a secondary operation rather than a blanket cut tolerance.

* Material, thickness, length, geometry and final condition affect these ranges and typical targets. Drawing-specific tolerances and the usable part envelope are confirmed in the quotation.

Drawing and execution standards

Make acceptance measurable: identify the standard, edition, class and the features it controls in the order documents.

Drawing and material requirements for your RFQ
RequirementApplicable standardHow it enters the order
General linear & angular dimensionsISO 2768-1Select the tolerance class and applicable edition on the drawing. Individually toleranced features remain explicit.
Thermal cut-edge qualityISO 9013Agree the cut-quality class and evaluation conditions for the material and thickness. Specify incoming-sheet flatness separately.
Geometrical specificationISO 22081Define the general geometrical requirement, datum system and applicable features. Specify numeric controls separately where function requires them.
Material purchasing specificationASTM B209/B209M · ASTM A480/A480MAluminum sheet/plate and stainless sheet/strip requirements respectively. State alloy, temper, product form and the required document.

The standard, edition and class stated in the accepted drawing and order define the requirements. The agreed inspection plan establishes how the finished part is checked.

Design the profile. Protect the function.

Review feature size, remaining material and the condition of the cut edge together. A small drawing change can simplify the route without changing how the part works.

Laser-cut sheet profile and edge review Illustrative plate with a round hole, a long slot, a narrow web near a side notch, and a section showing a burr at the lower cut edge. Labels identify hole diameter, slot width, web width and edge condition. HOLE DIAMETERSLOT WIDTH CLEAR OPENINGNARROW WEB CUT EDGE / SECTIONBURR EDGE t
Design illustration: feature relationships are schematic. Dimensions and minimum features are defined for the quoted part.
Small holes and narrow slots

Feature size must be reviewed against thickness, alloy and edge requirements. If a hole controls a fit, identify its final diameter and position tolerance; it may need drilling, reaming or another agreed finishing operation.

Narrow webs and long thin features

Closely spaced cuts leave material that can heat, distort or become difficult to handle. Review the remaining web, unsupported length and the function of thin tabs before finalizing the layout.

Kerf, corners and shared contours

Supply nominal finished geometry and identify special corner requirements. Cutting-path compensation and nesting belong to the agreed process plan. Avoid duplicate lines or overlapping contours in a supplied cutting file.

Heat, flatness and released stress

Large cutouts and slender profiles can move as material is separated. State the free-state or supported flatness requirement, cosmetic restrictions and any need for additional flattening or inspection.

Burr direction and oxide condition

Mark handling edges, mating surfaces and coating requirements. Specify any permitted burr or edge break and whether a cut-edge oxide is acceptable. A visually clean edge does not establish suitability for welding or electrical contact.

Parts that will be bent

Provide the formed model and a controlled drawing. Identify grain direction, bend lines and critical dimensions after forming. Confirm the flat pattern with the manufacturing route so bend allowance and tooling assumptions stay consistent.

A hole pattern or cut edge controls the fit?

Show the functional dimensions, edge condition and final finish. We can scope the cutting and secondary operations together.

CAD + material + thickness + quantity

Choose the grade for the whole route.

Cutting suitability is only part of material selection. Consider the bend, contact surface, corrosion exposure and final finish before releasing the drawing.

Material families and details to specify
MaterialGrade or condition to identifyManufacturing check
AluminumExact alloy and temper, for example 5052-H32 or 6061-T6.Do not treat the grades as interchangeable. Review forming radius, grain direction and final anodized appearance where relevant.
Stainless steelGrade such as 304 or 316L, thickness and surface designation.Specify cosmetic faces, grain direction and whether cut-edge discoloration or oxide removal is acceptable.
Carbon steelSpecified sheet grade; hot-rolled, pickled or cold-rolled condition.Surface scale, flatness and cleaning requirements affect coating preparation and appearance.
Copper and brassExact alloy and sheet condition, such as C110 copper or C260 brass.Review reflective-material cutting, edge condition and contact or decorative requirements for the actual part.
Coated and spring sheetBase grade, coating designation or hardened condition.Consider coating damage at the cut, heat-affected edges and any subsequent forming or treatment.

Specify the exact grade, thickness and supply condition. Material availability and the cutting route are confirmed in the quotation.

The edge and finish belong in the quote.

Specify the result you need on the finished part, including visible faces, contact areas and dimensions that apply after treatment.

Deburring and edge break

Define sharp-edge acceptance and any protected corners. Edge treatment must preserve small features and functional dimensions.

Cosmetic surfaces

Identify brushed direction, visible faces, allowable handling marks and reference samples. Appearance needs a separate acceptance description.

Protective treatments

Review powder coating, anodizing or suitable plating with the material. Specify masking, contact points and final dimensions after treatment.

Slotted folded tab: open-ended elongated slot beside a bend
Specify the cosmetic face, edge treatment and handling protection.
Formed angle brackets: hole-bearing mounting tabs at different orientations
Identify functional contact areas, burr direction and any coating or masking requirements.

Define what makes the part acceptable.

Make the drawing, revision and agreed inspection scope the reference for both quotation and delivery.

Height measurement equipment: electronic height gauge and reference table
Height measurement: define the datum and measurement condition.
Optical and hardness measurement equipment: video measuring system and digital Vickers equipment
Optical inspection: define the profile, hole and edge controls.

Control the profile, hole and cut edge.

Connect the controlled drawing to an agreed inspection plan. Identify the features that govern function and the records required with the finished parts.

  • Critical profiles, hole diameters and locating datums
  • Cut-edge burr, oxide and perpendicularity requirements
  • Material documentation and the incoming sheet condition
  • Final acceptance after deburring, coating or later forming
ISO9001 certificate for PROLEAN MFG Shenzhen

ISO 9001:2015

PROLEAN MFG (SHENZHEN) CO LTD
SGS CN24/00004900
Production of hardware accessories

View certificate ↗

Need a profile and cut edge you can accept?

Mark the critical holes, profile and edge-quality requirement. Include deburring, coating and the inspection records in the RFQ.

Drawing revision + final-state requirements + inspection scope

From profile to an agreed production route.

Send the cutting geometry with the requirements for the finished component. The engineering review establishes the scope, price and schedule.

  1. Share the part

    Send CAD, a controlled drawing, exact material, thickness and quantities. Identify formed features, finish and critical requirements.

  2. Resolve the details

    Review file geometry, small features, edge condition and secondary operations. Confirm the usable envelope and acceptance plan.

  3. Confirm the scope

    Agree the drawing revision, quotation, manufacturing lead time and any sample or first-article approval.

  4. Plan delivery and repeats

    Confirm records, packaging and delivery terms. For repeat batches, identify changes to revision, material, quantity or finish.

Request a Quote ↗

Before you send the profile.

Practical answers for laser-cut sheet metal RFQs.

Which files should I provide?

Send the flat profile and a controlled drawing with units, material and thickness. Include a formed model if the part will be bent. DXF or DWG geometry can help describe the cutting outline; confirm accepted formats and upload limits on the quotation form.

Can every hole be cut to its final tolerance?

No single hole rule covers every material and thickness. Identify functional fits and hole-position requirements. Small or tightly controlled features may require an agreed secondary operation.

What thickness and part size can you cut?

Send the exact alloy, thickness and part envelope. Usable capacity depends on the material, geometry and required edge quality, and is confirmed during quotation rather than inferred from a maximum sheet-loading size.

Will the parts arrive with burr-free edges?

Specify the required edge condition and acceptable edge break. Cutting and deburring are separate process decisions; they should be included explicitly in the agreed scope.

Can laser cutting be combined with bending?

Yes, cutting and bending can be reviewed as one manufacturing route. Share the final formed geometry, bend requirements and critical dimensions so the flat pattern and forming assumptions can be checked together.

When does stamping become worth considering?

Repeat demand, geometry stability and the tooling investment determine the comparison. Request quantity breaks and review metal stamping when a repeat production program may justify dedicated tooling.

How is lead time confirmed?

Material sourcing, nesting quantity, cutting, deburring, secondary operations, finish and inspection all affect the schedule. Share the required date and any staged-delivery needs; quotation response and manufacturing lead time are separate.

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