Aerospace CNC Machining Service
Make precision aerospace components using CNC machining for custom prototypes and production-grade parts. Get ISO certified and MIL-compliant aerospace parts and accelerate your development times with advanced CNC manufacturing.
- High-performance alloys
- Tight tolerance machining
- ISO 9001 and AS9100 compliant CNC aerospace service
Why Choose PROLEANMFG for Aerospace CNC Machining
Certified Aerospace Quality You Can Trust
We adhere to AS9100D and ISO 9001:2015-certified quality systems to ensure every aerospace component meets the most stringent industry requirements.
⦁ Full material traceability
⦁ First Article Inspection (FAI) and final inspection
⦁ Process validation and documentation for critical parts
Scalable from Prototypes to Production
PROLEANMFG handles aerospace CNC machining of any scale or complexity, from precision prototypes for wind tunnel testing to production run of flight-ready components.
Aerospace-Grade Materials
PROLEANMFG specializes in machining advanced aerospace materials, including
⦁ Aluminum alloys (7075, 6061)
⦁ Titanium (Ti-6Al-4V)
⦁ Inconel
⦁ Stainless Steel
⦁ PEEK
Fast Quoting & Expert DFM Support
Customers can upload CAD models for rapid, accurate quotations. PROLEANMFG’s engineering team provides expert design-for-manufacturing (DFM) feedback to optimize parts.
Aerospace CNC Components PROLEANMFG Excels At
Aerospace industry depends on high-precision CNC-machined components for aircraft, drones, and UAV systems.
Flight-Critical Structural Components
- CNC-machined wing brackets
- Bulkheads, spars
- Precision-machined landing gear parts
Electronic Enclosures
- EMI-shielded electronics enclosures
- Connector brackets
- Precision-machined instrument panels
Propulsion
- Jet engine compressor components
- Turbine casings
- CNC-machined fluid and fuel system parts
- Valve bodies and high-temperature fittings
UAV Components
- Lightweight structural parts
- UAV chassis
- High-performance aluminum and titanium parts
- Aerospace CNC machined parts
Core Aerospace Machining Capabilities
CNC Machining
Achieve precise, high-tolerance parts with advanced CNC milling, turning, and multi-axis machining. Ideal for both prototype and end-use metal or plastic components.
Sheet Metal Fabrication
Cut lightweight, durable aerospace components using laser cutting, bending, punching, and stamping. Sheet metal fabrication produces aircraft brackets, enclosures, chassis, and panel assemblies that meet structural standards.
Injection Molding
Efficiently produce complex plastic parts with rapid turnaround times. We offer bridge tooling and production tooling for high-volume runs with consistent quality.
3D Printing
Quickly iterate product designs with industrial-grade additive manufacturing. Great for complex geometries, functional prototypes, and low-volume end-use parts.
Wire EDM
Precision cutting for hard-to-machine materials and intricate shapes. Ideal for tooling, dies, and tight-tolerance automotive components requiring exceptional edge quality.
Low-volume, cost-effective production of aerospace-grade parts for functional testing. Urethane casting provides an excellent surface finish and quick replication of parts.
Common Aerospace-Grade CNC Machining Materials
| Material | Best Manufacturing Technique | Key Benefits | Example Aerospace Parts |
|---|---|---|---|
| Aluminum Alloys (6061, 7075) | CNC machining, milling, sheet metal | Lightweight, corrosion-resistant, high strength-to-weight ratio | Structural airframe components, brackets, UAV frames |
| Titanium (Ti-6Al-4V) | 5-axis CNC machining, turning | High strength, corrosion-resistant, lightweight, heat-tolerant | Engine mounts, landing gear components, fasteners |
| Inconel (718, 625) | CNC machining, wire EDM | Excellent high-temperature performance, oxidation-resistant | Turbine blades, exhaust components, heat shields |
| Stainless Steel (17-4PH, 304, 316) | CNC machining, sheet metal | Durable, corrosion-resistant, good mechanical properties | Actuator, sensor mounts |
| PEEK | CNC machining | Lightweight, chemical-resistant, high-performance engineering plastic | Electrical insulation, aerospace bushings, interior fittings |
| Ultem (PEI) | CNC machining, injection molding | Flame-retardant, lightweight, thermally stable | Interior cabin panels, connectors, electronic enclosures |
| Delrin (POM) | CNC machining | Low friction, dimensional stability, wear resistance | Aerospace gear assemblies, latch components, valve bodies |
| PTFE (Teflon) | CNC machining | Non-stick, chemically inert, heat-resistant | Seals, insulating parts, fuel system connectors |
| Magnesium Alloys | CNC machining, casting | Ultra-lightweight, good strength-to-weight ratio | Satellite structures, housings |
| Carbon Fiber Composites | CNC trimming, secondary machining | High stiffness, lightweight, fatigue-resistant | Aircraft interior panels, drone structures |
Aerospace Part Surface Finishes
| Name | Applicable to | Feature | Color | Thickness | |
|---|---|---|---|---|---|
 | As Machined | Metals & Plastics | Tool marks visible | Material | N/A |
 | Sanding & Polishing | Metals & Plastics | Brushed & gloss mirror surface | Material | 0.02–0.05 mm removed |
 | Sand / Bead Blasting | Metals & Plastics | Matte or satin texture | Material | N/A |
 | Anodizing (Type II) | Aluminum | Corrosion resistance, decorative colors | Black, Silver, Red | 8–25 μm |
 | Hard Anodizing (Type III) | Aluminum | Wear resistance, hard coating | Grey to Dark Bronze | 25–100 μm |
 | Powder Coating | Metals | Durable, uniform color finish | Various RAL Colors | 50–150 μm |
 | Electropolishing | Stainless Steel | Smooth, bright finish | Natural metal | Up to 0.025 mm removed |
 | Zinc Plating | Steel | Corrosion protection | Silver, Yellow | 5–25 μm |
 | Nickel Plating | Steel, Copper, Brass | Smooth, corrosion-resistant coating | Silver | 5–30 μm |
 | Chromate Conversion (Alodine) | Aluminum | Mild corrosion protection | Yellow, Clear | ~0.5 μm |
 | Painting / Wet Spray | Metals & Plastics | Decorative or protective finish | Custom | 10–50 μm |
Aerospace Quality & Compliance Standards at PROLEANMFG
PROLEANMFG is committed to delivering aerospace components that meet the highest quality and traceability standards. Through advanced inspection and ISO compliance, every part is checked before storing.
Inspection
Coordinate Measuring Machine (CMM) Inspection Reports
AS9102 First Article Inspection
Dimensional Inspection
Surface Finish, & Perpendicularity, and Flatness Report
Material Certification
Material Traceability
Material Identification and Validation according to ASTM
Regulatory Compliance
AS9100D and ISO 9001:2015 Certified
ITAR Controlled Manufacturing
Advantages of CNC Machining for the Aerospace Industry
Material Choices
Aerospace parts require materials that can deliver performance under extreme conditions. CNC machining supports a wide range of aerospace-approved materials, including aluminum and titanium.
Prototype to Production
Rapid prototyping and low-volume production can happen on the same equipment, reducing the lead times and accelerating product development cycles.
Complex Geometries
Advanced 5-axis CNC machining enables the production of complex intricate designs that are critical for aerospace weight-saving applications. Components like turbine blades and engine mounts can be machined in fewer steps with better accuracy.
Cost Efficiency
CNC machining offers scalable manufacturing with predictable costs for OEM manufacturing and reduces the need for multiple operations and secondary finishing operations to achieve better tolerances and surface quality.